Project Mk2 GL Auto

Discussion in 'Mk2' started by Cat88, Sep 7, 2017.

  1. Cat88 Forum Member

    Joined:
    Jun 13, 2015
    Likes Received:
    1
    Location:
    Manchester, UK
    Hi all,
    So after losing my MK3 Vento/Jetta to belly rot i found this little beauty on eBay.

    A 1991 Golf Mk2 GL 1.8 8v Carb Auto
    77000 miles with full MOT and service history including 2 timing belt changes. One just last year!
    Heated front seats, metal sunroof and GTI grill.

    All for 900! :laugh:

    gcvBKCx.jpg
    0PRFHF8.jpg
    rcbrnMw.jpg
    kqj4XjA.jpg
    2Tt1al7.jpg
    HLnJvLG.jpg
    OEBoKDY.jpg
    G8HpfaD.jpg
    VDMFJky.jpg

    Needs a new front wing, new exhaust (which i already have) and there's a fuel leak in the engine bay somewhere, i'll be looking into it in the morning. Start at the carb and work out and down :banghead:

    More to follow, cheers
     
    Last edited: Sep 8, 2017
  2. Cat88 Forum Member

    Joined:
    Jun 13, 2015
    Likes Received:
    1
    Location:
    Manchester, UK
    So this morning I've located the leak and as usual, good old Pierburg is to blame! At least it's coolant and not fuel... i think :rolleyes:

    The Wax stat is kaput and the pipes that the rubber hoses connect to have perished/snapped off.
    It's clearly been bodged before now so while I've ordered a new part from VW Heritage (for 72! :facepalm:), I've had to re-bodge the bodge temporarily.

    03lrINU.jpg
    wYwHvi4.jpg
    OL8IdHi.jpg
    QsK2mXA.jpg
    qOGFzSc.jpg
    zqApKc6.jpg
    i1qiOrP.jpg

    Now I'm no zip tie technician and I don't condone this type of "fix", but in this instance, the leak has all but stopped and the new part should be here tomorrow. I'll also need to order new hoses.
     
    Last edited: Sep 8, 2017
  3. Cat88 Forum Member

    Joined:
    Jun 13, 2015
    Likes Received:
    1
    Location:
    Manchester, UK
    Someone, at some point, has thought it wise to zip tie the peg so that it doesn't touch the adjustment screw.
    Anyone any idea why?
    It does rev high at idle

    8Ni6mUO.jpg
     
    Last edited: Sep 8, 2017
  4. Cat88 Forum Member

    Joined:
    Jun 13, 2015
    Likes Received:
    1
    Location:
    Manchester, UK
    Picked up this big fella in Stoke-on-Trent the other day.
    Just waiting on the new clamp and hangers to arrive so I can get it on the motor.

    TatduHG.jpg
    vjtHV4C.jpg
     
    Last edited: Sep 8, 2017
  5. Cat88 Forum Member

    Joined:
    Jun 13, 2015
    Likes Received:
    1
    Location:
    Manchester, UK
    A few parts arrived today, thanks to VW Heritage.
    Now I can get that old, plastic (crap) wax stat off and replace it with a shiny new metal one. And the hoses too.

    Rkj8ANY.jpg
     
    Last edited: Sep 8, 2017
  6. Cat88 Forum Member

    Joined:
    Jun 13, 2015
    Likes Received:
    1
    Location:
    Manchester, UK
    I was trying to figure out why my rear wiper isn't working and after about 2 seconds of investigating I saw why...
    In the rubber sleeve sending power to the boot lid. I'll get that sorted when it stops raining!

    ljMIjBu.jpg

    Also a pic of the new head unit as promised

    vHr6K3H.jpg
     
    Last edited: Sep 8, 2017
  7. Cat88 Forum Member

    Joined:
    Jun 13, 2015
    Likes Received:
    1
    Location:
    Manchester, UK
    Ok, big-ish update (pic heavy).

    First of 2 days off so, while the lad was at nursery, I thought I'd get a couple of jobs done.

    Job 1: Replace leaking wax stat and hoses with new metal part and fresh rubber.

    Old unit (hoses off)
    RBt0c9c.jpg

    This 2nd screw was a pig to get at and very nearly rounded! :(
    kkwSOqZ.jpg

    But it eventually gave up.
    Look at the state of it!!! :what:
    2g7qOrF.jpg

    About as close to rounding as you can get while still getting it out
    86kF9MW.jpg

    9xSRBpg.jpg

    New unit on and hoses attached. The hoses VW Heritage sent were slightly too small for the new wax stat but a little spray grease and swearing and they're on securely.
    5onZdm8.jpg

    And done, no more coolant leaking onto the manifold and giving me a mysterious smokey entrance everywhere I go! :banghead:

    I did notice however that the Pierburg mount is kaput and wobbling so I'll be replacing that asap
     
    Last edited: Sep 8, 2017
  8. Cat88 Forum Member

    Joined:
    Jun 13, 2015
    Likes Received:
    1
    Location:
    Manchester, UK
    Job 2: Old knackered exhaust off. New system on

    3gx63ZZ.jpg
    s0zmPTx.jpg

    Started with the old backbox (held on with zip ties and will power as usual)
    JcpKJaD.jpg

    It actually ended up being the easiest part to remove!

    The centre silencer was pretty new but the clamp was as rusty as a rusty thing. still came off ok tho, lots of WD40!
    38fn3dv.jpg

    Old vs New
    JHXzyeB.jpg

    After a couple of hours of hammering, rain delays and eventually the trusty angle grinder, it all came off
    R6bSMUY.jpg

    and the rear box was an accident waiting to happen. Was held together with paste and hope I think!
    bsoZIsk.jpg

    Shortly after removing the old system I realised it had to fit over the rear beam and had to break out the grinder again.
    Luckily my sleeve clamp had arrived and it wasn't an issue
    ieoqRmO.jpg
    M8RyLOq.jpg
    Ic9Qt2Q.jpg

    Break time! ;)
    p0J6G2K.jpg

    another down pour!
    RwtvaXv.jpg

    front half in place and pasted. Clamped after it dried a bit
    bBhbuYT.jpg
    kOsBtmm.jpg

    Rear half on hangers with new rubbers
    1fqhJBX.jpg
    RFIULZY.jpg

    Clamped and pasted
    q5Pxv6q.jpg

    Before
    rcbrnMw.jpg

    After
    aJcJoCo.jpg

    Sounds great, not too loud but deeper.
    I'm happy with it :)
     
    Last edited: Sep 8, 2017
  9. Cat88 Forum Member

    Joined:
    Jun 13, 2015
    Likes Received:
    1
    Location:
    Manchester, UK
    The time has come for my 1995 Vento TDI (Jetta mk3) to move on to a new home, so I've been removing the parts I'm going to sell on as the guy coming to collect only really wants the engine :(

    I4J7I7I.jpg
    g7sNi02.jpg
     
    Last edited: Sep 8, 2017
  10. Cat88 Forum Member

    Joined:
    Jun 13, 2015
    Likes Received:
    1
    Location:
    Manchester, UK
    I've spotted a full set of steel wheels online for 15! Tyres aren't great but all legal.
    I might have to go get em, clean em up and spray em a nice silver (G60 poor man's reps)

    What do you guys think? All comments and suggestions welcome :)

    hbxudED.jpg
     
    Last edited: Sep 8, 2017
  11. rubjonny

    rubjonny Administrator Staff Member Admin

    Joined:
    Oct 31, 2003
    Likes Received:
    3,318
    Location:
    Bracknell
    non of the images are working unfortunately, dont think dropbox is the best for image hosting :(

    Do you mean the 14" MK3 steels? if so they look alright :)
     
  12. Cat88 Forum Member

    Joined:
    Jun 13, 2015
    Likes Received:
    1
    Location:
    Manchester, UK

    Oh :cry:
    well that sucks! haha
    what site can I use for image hosting? Photobucket isn't an option anymore
     
  13. rubjonny

    rubjonny Administrator Staff Member Admin

    Joined:
    Oct 31, 2003
    Likes Received:
    3,318
    Location:
    Bracknell
  14. Cat88 Forum Member

    Joined:
    Jun 13, 2015
    Likes Received:
    1
    Location:
    Manchester, UK
    Cheers buddy, i'll get on it now so you can all marvel at my GL haha
     
  15. Cat88 Forum Member

    Joined:
    Jun 13, 2015
    Likes Received:
    1
    Location:
    Manchester, UK
    Ok before I start again, can you see this one?
    gcvBKCx.jpg
     
  16. rubjonny

    rubjonny Administrator Staff Member Admin

    Joined:
    Oct 31, 2003
    Likes Received:
    3,318
    Location:
    Bracknell
    that works :)
     
  17. Cat88 Forum Member

    Joined:
    Jun 13, 2015
    Likes Received:
    1
    Location:
    Manchester, UK
    sweet, prepare for more
     
  18. Cat88 Forum Member

    Joined:
    Jun 13, 2015
    Likes Received:
    1
    Location:
    Manchester, UK
    OK all pics updated [:s]
     
  19. rubjonny

    rubjonny Administrator Staff Member Admin

    Joined:
    Oct 31, 2003
    Likes Received:
    3,318
    Location:
    Bracknell
    did you fix the 2e2 3/4 point unit yet? if not check here:
    http://www.clubgti.com/showthread.php?124945

    its probably a vacuum hose issue or something up with the electric control valves on the back. could be something as simple as a popped fuse on the ignition power to them
     
    Cat88 likes this.
  20. Cat88 Forum Member

    Joined:
    Jun 13, 2015
    Likes Received:
    1
    Location:
    Manchester, UK
    Not yet no, but That's very helpful cheers mate.
    Eventually I'd like a weber 32/34 auto unit but I don't have 300 to spare!
     

Share This Page

  1. This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register.
    By continuing to use this site, you are consenting to our use of cookies.
    Dismiss Notice