2036cc ABF 83.5mm 16V MS1 V3 & Jenvey 45mm DTH 200bhp + Project

Hmm, few pics for the porn thread.

I really should get out more often.

 

Had the Snap Camera down the plug holes too and checked the bores.

i haven't used the Windage Tray yet , but can't decide wether to refitted in now.

Whats everyone's option on windage tray' s ?

I did fit one originally but they are a nightmare to seal sometimes , so removed it while runing in but then discovered the leak was coming from elsewhere.

 

Never had seal issue with one myself... is the sump flange flat?

It's certainly worth fitting for all the benefits.

 

Cheers

It turned out it wasn't the windage tray seal causing the leak, it was the crank sensor above leaking slightly

So i'm sure i will put the windage tray back on

 

Random build photo -

Eibach Anti roll bar and Innovate wideband (Worth every penny) into 2 1/4 inch exhaust, think a 2 1/2 inch stainless exhaust will be next on the shopping list.

 

Wagenstad Link -

http://www.wagenstad.com/index.php?modid=188&page=1-103-10

All the VW Part numbers for your assistance.

 

GSF apparently don't stock that windage tray anymorebut just a cheap one (Topran) that doesn't clear the crank timing wheel. Vagcat shows the tray at 60 Euros so replacements will be expensive.

Can you re-use these gaskets?

Gurds

 

If relatively recent, the rubber should be ok.

 

i always use gasket sealer with them , as they don't have as much rubber in them as a standard sump gasket. and don't forget to make the holes in your bell housing Gruds to help get to those two studs that are a B*stard to get to.

I gave a spare one away to Sambo the other week what shall i charge him for it, just remembered about that one

i'd done have a timing wheel in mine so won't have to worry about that one.

 

Loadsmoney!

I bought one as a spare last summer. Elrin-made IIRC, full of VW parts numbers. It's staying put!

Edit: Thought I'd done a thread on it, but no sign

 

You knows it! The bell housing is a f$ker!! I'm just waiting on Mr Hillclimber to give the all clear on the drop in windage/baffle kit for the steel sump so I can fit a new sump. Then I won't need one either.

Gurds

 

Worth Loctiting two of these into the alumuinium, just for a bit more purchase on the sump?

Needs one without the blank centre section tho... + a serrated nut to stop it coming undone.

 

I fitted Helicoils to the Alloy plates on each end of the block.

 

where would you buy those studs chris?

 

Any proper nut/bolt supplier will have 8.8 threaded bar. 10.9 would be nicer, but the alternative is to buy 2 10.9 allen bolts and cut the head off.

The above stud - photobucket has got a sweat on - is a VW part, but has a blank centre section which would need a tall washer to make it work.

I like Brooky's helicoiling mind.

 

I also Helicoiled all the rocker cover studs.

 

A bit flash that!

 

My mates Porsche 928S has everything in the Alloy head and block Helicoiled from the factory so thought i'd do the same

Posh or Porsche ? its works well anyway

http://books.google.co.uk/books?id=...v=onepage&q=porsche helicoil fittings&f=false

 

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1994 Golf Parts



Pos Part Number Name Remarks Qty Model
cylinder block with pistons 1.8/2.0ltr. 2E,ABF,AAM,
oil pan ABS
1 037 103 101 S cylinder block with pistons 1 2E
(1) 051 103 101 A cylinder block with pistons 1 AAM
(1) 051 103 101 B cylinder block with pistons 1 ABS
2 N 102 638 01 screw, hex. hd. M10X65 10
3 ---------. discontinued / replacement: 068 103 171 F
4 068 103 085 E seal 47X10 1
5 036 103 113 A sealing cap 36,6 4
6-10 see illustration: 905-40
11 056 103 541 bushing 1 AAM,ABS,2E
(11) 051 103 703 C sealing cap 1 ABF
12 056 103 117 plug 6,4MM X
(12) + N 016 201 1 rivet 4,8X14 1
13 + N 010 240 16 screw, hex. hd. M8X20 1
14 036 103 113 A sealing cap 36,6 1
14A N 011 907 7 sealing cap A14 2
15 026 103 139 dowel pin 6M6X20 2
(16) 051 103 152 sealing flange front 1
17 026 103 161 B gasket 1
18 + N 010 216 12 screw, hex. hd. M6X18 2
also use: N 012 226 5 2
- + N 012 226 5 spring washer 6 2
19 053 103 155 E pressure relief valve 4 2E,ABF
20 053 103 157 A oil spray jet 4 2E,ABF
(21) 048 103 772 breather assy. 1 ABF
21 048 103 772 C breather assy. 1 2E,AAM,ABS
22 048 103 771 gasket 1
23 N 904 673 01 round seal 34,2X3 1
24 N 100 227 01 bolt, with hex. socket M8X38 4
hd.
25 068 103 171 F sealing flange rear 1
Pos Part Number Name Remarks Qty Model
26 026 103 181 B gasket 1
27 N 043 207 2 dowel pin 8X14 4
30 022 103 139 sleeve 16X13,5 2
33 051 103 601 oil pan 1 2E,AAM,ABS
also use: >>1H-P-480000
>>1H-PB130000
044 103 609 D 1
N 905 927 03 20
(33) 048 103 599 C oil pan 1 ABF
33A 051 103 623 windage tray 1
(34) 044 103 609 D gasket 1
also use: N 905 927 02 20 ABS,AAM,2E
35 + N 013 849 2 seal ring 14X20 1 2E,AAM,ABS
(35) + N 043 854 1 seal ring 26X31 1 ABF
36 N 902 889 01 plug M14X1,5X16 1 2E,AAM,ABS
(36) 059 103 193 plug M26X1,5 1 ABF
37 + N 900 084 01 bolt, hex. hd. with shoulder M6X14
F >> 1H-P-480 000* 20 2E,AAM,ABS
F >> 1H-PB130 000*
(37) + N 904 234 02 bolt, hex. hd. with shoulder, M6X17
self-locking
F 1H-P-480 001>>* 20 2E,AAM,ABS
F 1H-PB130 001>>*
(37) + N 100 801 02 bolt, with hex. socket hd. M6X25 20 ABF
(combi.)
38 049 103 634 tube for oil dipstick 1
39 053 103 663 funnel 1
45 068 105 551 intermediate plate 1 automatic
- 867 971 928 plug 38 1 automatic
45A 068 103 621 E cover plate upper 1 manual
transmission
45B 038 103 648 A cover plate lower 1 AAM,ABS,ABF
(45B) 068 103 648 K cover plate lower 1 2E
46 N 010 227 6 bolt, hex. hd., M7X12 3
self-locking
47 N 012 234 5 spring washer 7 3
48 N 904 832 01 screw, hex. hd. M6X8 3
Pos Part Number Name Remarks Qty Model
49 068 103 645 M cover plate 1 ABF,AAM,ABS
(49) 038 103 645 A cover plate 1 2E,AAM,ABS
50 N 010 208 5 screw, hex. hd. M6X8 1
51 + N 012 226 5 spring washer 6 1

 

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1994 Golf Parts



Pos Part Number Name Remarks Qty Model
cylinder head 2.0ltr. ABF
cylinder head cover
1 >053 103 351 B cylinder head
F >> 1H-R-600 000* 1
F >> 1H-RB100 000*
- #053 103 265 DX cylinder head with valves
and camshaft
F >> 1H-R-600 000* 1
F >> 1H-RB100 000*
(1) >053 103 351 C cylinder head
F 1H-R-600 001>>* 1
F 1H-RB100 001>>*
- #053 103 265 GX cylinder head with valves
and camshaft
F 1H-R-600 001>>* 1
F 1H-RB100 001>>*
2 068 103 085 E seal 47X10 1
3 + 056 103 377 washer 11,5X20 10
4 053 103 385 screw, cheese hd. M11X1,5X142 10
5 030 103 397 A stud M7X45 24
6 + N 902 790 01 shouldered hex. nut M7 24
7 035 103 379 plug 8,9 6
8 N 011 908 2 sealing cap 28.00 1
10 N 902 964 01 stud M10X40 1
11 + N 044 411 5 stud M8X30 8
(12) 048 103 383 D cylinder head gasket (metal) 1
also use: >>M 020 097
053 103 385 10
13 051 103 419 valve guide 35MM 16
15 N 010 275 4 screw, hex. hd. M10X35 1
16 + N 012 230 7 spring washer 10 1
17 027 198 025 set of gaskets for
cylinder head cover
F >> 1H-R-600 000* 1
F >> 1H-RB100 000*
(17) 051 198 025 set of gaskets for
cylinder head cover
F 1H-R-600 001>>* 1
F 1H-RB100 001>>*
Pos Part Number Name Remarks Qty Model
18 051 103 471 cylinder head cover F >> 1H-R-600 000* F >> 1H-RB100 000* 1
(18) 051 103 475 B cylinder head cover F 1H-R-600 001>>* F 1H-RB100 001>>* 1
19 + N 010 218 6 screw, hex. hd. M6X25 6
20 N 100 929 01 bolt, hex. hd. (combi.) F >> 1H-R-600 000* F >> 1H-RB100 000* M6X50 2
(20) + N 010 218 6 screw, hex. hd. F 1H-R-600 001>>* F 1H-RB100 001>>* M6X25 2
21 N 011 524 23 washer 6,4X12,5X1,6 2
22 06B 103 485 B sealing cap 1
23 06A 103 483 D gasket 1
24 + N 013 814 2 seal ring 14X18 1
25 N 016 027 5 plug M14X1,5 1
26 + N 013 811 5 seal ring 10X13,5 1
27 N 016 024 1 plug M10X1 1
- 037 198 012 F 1 set of gaskets for cylinder head F >> 1H-R-600 000* F >> 1H-RB100 000* 1
- 037 198 012 J 1 set of gaskets for cylinder head F 1H-R-600 001>>* F 1H-RB100 001>>* 1