2036cc ABF 83.5mm 16V MS1 V3 & Jenvey 45mm DTH 200bhp + Project

Discussion in '16-valve' started by Brookster, Feb 28, 2009.

  1. Brookster

    Brookster Paid Member Paid Member

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    Started to assemble the engine today

    Bare block
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    New Oil injectors
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    Fitted new Oil Injectors with require fettling to give crank clearance
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    New Main Bearings original VW
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    New ARP Main Cap Studs
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    All fitted
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    New Eurospec Crank inplace
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    Main Caps fitted
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    All nuts fitted to studs ready to the Torqued up to 60LB/FT
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    Last edited: Apr 19, 2009
  2. Matt82

    Matt82 Forum Addict

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    what do the holes do in the groove for the lowest piston ring again?
     
  3. Brookster

    Brookster Paid Member Paid Member

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    Oil lubrication from were the Oil injectors direct oil onto the underside of the pistons.
     
  4. Brookster

    Brookster Paid Member Paid Member

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    New pistons and Rods Assembled and ready for installation.
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    New Crank Oil seals fitted too
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  5. jc.. Forum Member

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    does your 92.8mm crank foul the piston skirts on your oil squirters?
    most 1.8t to 2.0l applications require spacing of the squirter or a clearance noth in the piston skirt...mine did!!
     
  6. Brookster

    Brookster Paid Member Paid Member

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    Yes they do so i have taken 1mm off the front edge of the Oil injetors :thumbup:

    Had to do this before with my old engine too.
     
  7. Brookster

    Brookster Paid Member Paid Member

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    Update - The Jenvey's arrived last week ! Cheers Bill

    havn't had time to do anything last week but will be finishing the bottom end this week and fitting the head and hopefully drop it into the MK1.

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    Last edited: Apr 27, 2009
  8. Brookster

    Brookster Paid Member Paid Member

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    Hmmm just one question ?

    Were's the spiggot to connect the vacum pipe to the Brake Servo ?
     
  9. sambo Paid Member Paid Member

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    Very nice brooksters!

    I thought you had to drill and tap an outlet for vacum on jenveys?
     
  10. Brookster

    Brookster Paid Member Paid Member

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    Hmmm i thought it came with it already on !! Will ask Bill.
     
    Last edited: Oct 3, 2010
  11. badger5

    badger5 Club GTI Sponsor and Supporter Trader

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    On the underside of the bodies are 4 x cast raised bosses to drill/tap which ever ones you want to run.. all of them, one of them, #1 cyl or #4 cyl whichever suits your install. They come blank as installs differ. my Jetta, I ran a tapping off #4 cyl to run servo.. worked fine.
     
  12. Brookster

    Brookster Paid Member Paid Member

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    Cheers Bill

    No 4 will be the one, i have a hose fitting to drill and tap already to problem there.
     
  13. drunkenalan Paid Member Paid Member

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    What spec of camshaft will you be using? if its lairy, you may be better to tap more than one to help smooth out a lumpy idle
     
  14. Brookster

    Brookster Paid Member Paid Member

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    they will be 276's 11.2mm lift. to start with.

    then some 300's later.
     
  15. Brookster

    Brookster Paid Member Paid Member

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    Well time to get the bottom end complete and fitt the pistons.

    JE Pistons come with very good instructions on the rings gap positions.
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    H-Beam rods fitted with ARP Studs 50lb/ft torque 3 times.
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    New Oil pump fitted.
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    Windage Tray fitted also.
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    Schrick Baffled sump fitted too.
    Complete now all ready for the flywheel, clutch and Head.
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  16. bens_cab Forum Junkie

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    looking good brookster
     
  17. Brookster

    Brookster Paid Member Paid Member

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    Will be happy when the engine & gearbox are bolted in and i can start fitting the injection can be sorted then.
     
  18. bens_cab Forum Junkie

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    im just about to start mine now its off the road got a k03s turbo and injectors now so that will be a slight bhp increase plus the gearbox just need a abf flywheel clutch ect then i may stoop for a water/meth kits and nos lol

    do you sell and fit nos kits yet??
     
  19. Brookster

    Brookster Paid Member Paid Member

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    ARP Studs fitted to hold the Crank and Sachs HD Pressure plate together.:)
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  20. Brookster

    Brookster Paid Member Paid Member

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    Yes i'm an agent now for Wizard's of NOS, and do refills too.

    The kits are easy for you to fit to fit :thumbup:
     

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