Mk2 GTi Syncro Build - Operation MOT

Discussion in 'Members Gallery' started by Savagesam, Jan 12, 2020.

  1. cupracraig

    cupracraig Paid Member Paid Member

    Joined:
    Jul 14, 2015
    Likes Received:
    380
    Location:
    South West
    top work, great to have these skills and make what you want
     
    Savagesam likes this.
  2. Savagesam

    Savagesam Moderator Staff Member Moderator

    Joined:
    Nov 24, 2012
    Likes Received:
    1,102
    Well today I got given this little car. A Mk3 Golf GTi, and the most important part, it’s a Valver [:D] with MOT until October!

    It’s done 145k, but that doesn’t matter because this will be the base for my turbo engine. And I’ll flog the rest.

    Friend I got it from said that it’s possible head gasket gone, uses water and overheats. I drove it 45 miles home today and it was perfect but I’m going to take it apart tomorrow to see what’s going on.

    9D80ED54-B961-4EE8-9E39-866DE3E46D35.jpeg

    094D9A3C-B183-4755-84D2-1E2C208DEAE5.jpeg

    and the good part,

    A746DAFF-1D9A-45B3-A737-563A84643BCC.jpeg

    I then gave it a wash as it’s been sat since December last year. BAF77FD5-0CAC-4572-B040-7799FD41BF1A.jpeg

    8CA1DDF7-A841-48D3-B876-2C99DCD83198.jpeg

    597D7BE9-6418-4AE1-8905-FEC5923C57EA.jpeg
     

    Attached Files:

  3. Savagesam

    Savagesam Moderator Staff Member Moderator

    Joined:
    Nov 24, 2012
    Likes Received:
    1,102
    £25 wheels delivered to your front door. yYes please.
     

    Attached Files:

  4. Savagesam

    Savagesam Moderator Staff Member Moderator

    Joined:
    Nov 24, 2012
    Likes Received:
    1,102
    I bought a little blasting cabinet, it’s fantastic!

    7700D469-3055-4BE5-A27C-7B72CD865AA7.jpeg

    Almost there!

    7B043C8C-9CCC-4B7A-BC96-4905CFE5A336.jpeg

    Painted in VHT paint, because it’s all I had about.

    D2994219-450C-449B-AA88-D5D445A9A317.jpeg
     
    cupracraig likes this.
  5. cupracraig

    cupracraig Paid Member Paid Member

    Joined:
    Jul 14, 2015
    Likes Received:
    380
    Location:
    South West
    such handy kit! the vht looks good too, whats the longer term paint solution? Raptor
     
  6. Savagesam

    Savagesam Moderator Staff Member Moderator

    Joined:
    Nov 24, 2012
    Likes Received:
    1,102
    To be totally honest, i really haven’t thought that far ahead.

    I’ll have to do some research, I’ve heard there’s a raptor copy around for a fraction of the price.
     
  7. Savagesam

    Savagesam Moderator Staff Member Moderator

    Joined:
    Nov 24, 2012
    Likes Received:
    1,102
    Had a look into the possible head gasket, the rocker cover gasket was leaking really badly. I couldn’t see anything that pointed towards a possible head gasket.

    All the hoses off and I found this. John mentioned it being a possible cause, so I had a look.

    7BB99853-8272-4DC4-A6A8-EF600325E88B.jpeg

    AA9C453F-A298-4CA1-81B8-00A795E5AC91.jpeg

    B8968B6B-56E2-4A91-B077-A8741E17079A.jpeg

    15 minutes, and she was out.

    Also found this, as he didn’t want to take the inlet off to fit the flange.

    55E6F542-9D56-4105-92C7-414FE8CB80F2.jpeg

    A566764A-84AB-4D5C-BC8E-F115FB5F5A5D.jpeg

    Still, almost there. Waiting on parts now. I’ve got a bit of painting to do but whilst it’s raining, everything is on hold
     

    Attached Files:

  8. waj27 Forum Member

    Joined:
    May 22, 2009
    Likes Received:
    112
    Great progress mate, really chipping away at the 4wd setup.
     
  9. Savagesam

    Savagesam Moderator Staff Member Moderator

    Joined:
    Nov 24, 2012
    Likes Received:
    1,102
    Thanks!

    Not much left, build a boot floor, find a fuel cell or get one made depending on price.

    I’ve ordered 1mx0.5m of 1.5mm sheet metal for my butt strap and I’ll have to get some more for the boot floor.

    Build the exhaust and I think fab work is done... although, I won’t say it just yet!
     
  10. waj27 Forum Member

    Joined:
    May 22, 2009
    Likes Received:
    112
    Awesome definetly made really good progress, depends what cell you had in mind i had a guy make my tank which i drew up charged me £80 delivered.

    You thinking of flat metal sheet for the boot floor?
     
  11. Savagesam

    Savagesam Moderator Staff Member Moderator

    Joined:
    Nov 24, 2012
    Likes Received:
    1,102
    I want a rectangle, basically, 50L, no bigger than 500mm deep, can we as wide as it likes, no taller than 180mm.

    Yeah flat sheet metal, I would get some rolled sections put in but it’s pointless as my boot floor with have enough points welded so I won’t have any wobbly noises anyway.
     
  12. Savagesam

    Savagesam Moderator Staff Member Moderator

    Joined:
    Nov 24, 2012
    Likes Received:
    1,102
    Well the Mk3 is back together and working well.

    bay tart up,

    68EBE0E5-4EE3-4427-8772-3B22FA47EF84.jpeg

    and a clean.

    AF416405-FB37-4F6B-8DC9-B7F2E9BFC74F.jpeg

    BB078E52-7FBF-4C8E-BA8A-2B90FA6DA3DF.jpeg

    1094A882-FF61-407E-AE1F-1772BEB9EC4B.jpeg
     

    Attached Files:

  13. BISSONE Forum Member

    Joined:
    Jun 17, 2011
    Likes Received:
    24
    Location:
    South Staffs
    Hey Sam, do the clocks work ok on the valver? If they do work ok and when you come to break could you give me the heads up. My MK3 has only done about 115K but when I bought it the rev counter and fuel gauge had packed in and the only 16v clocks I could get show 245K :lol: so if these show 145k and work would be an improvement. :thumbup:
     
  14. Savagesam

    Savagesam Moderator Staff Member Moderator

    Joined:
    Nov 24, 2012
    Likes Received:
    1,102
    hey!
    I’m sure we can sort something out when the time comes, I’ll drop you a message :)
     
  15. Savagesam

    Savagesam Moderator Staff Member Moderator

    Joined:
    Nov 24, 2012
    Likes Received:
    1,102
    We’ve made some progress!

    Started the tunnel but I got bored of that.

    B730241A-2730-485A-A1A3-0D5DD18488C3.jpeg

    23FC9130-7E7E-49DD-AEEB-1CC0D17DB67E.jpeg

    so moved into the boot.

    89A4BDC8-E9C7-435E-8418-92DC7276D341.jpeg

    supports added.

    45FA7DEC-BE79-4A88-B2F2-88C27B7A7946.jpeg

    and some more

    255CE034-D202-4034-800A-FA73619BCD2C.jpeg

    all welded and ready to put the fuel cell in and weld the sheet metal on.

    oh, and POWER STEERING!!

    ADA4552B-10BC-445C-B86A-86306479F1EC.jpeg
     

    Attached Files:

    mk2_benj and erreesse like this.
  16. Savagesam

    Savagesam Moderator Staff Member Moderator

    Joined:
    Nov 24, 2012
    Likes Received:
    1,102
    Got a bit more done on the tunnel today. Whilst waiting for the timing tool for my diesel daily.

    ‘Got to have a syncro tunnel’ nah mate, I’ll just make it
    18A4E083-29C5-42A4-9D0D-253BAC807718.jpeg
     
    mk2_benj and erreesse like this.
  17. Savagesam

    Savagesam Moderator Staff Member Moderator

    Joined:
    Nov 24, 2012
    Likes Received:
    1,102
    Picked up some shiny bits this week.

    Front crossmember and GTi ARB, this has now dictated it’s going satin black underneath.

    5D4AF328-5FB2-4EFA-B2E6-A67136F15E78.jpeg
     
  18. waj27 Forum Member

    Joined:
    May 22, 2009
    Likes Received:
    112
    Tunnel looks great looks like good clearance there
     
  19. Savagesam

    Savagesam Moderator Staff Member Moderator

    Joined:
    Nov 24, 2012
    Likes Received:
    1,102
    I’ve got about 1” maybe a tad more between the gear stick and the prop thingy under there.

    Not sure on exhaust routing yet, as it’ll mostly sit in the tunnel but when I come to the prop mount, it’ll have to sit a bit low of the car, which I don’t really want but hey ho.
     
  20. waj27 Forum Member

    Joined:
    May 22, 2009
    Likes Received:
    112
    I have that issue but its due to the downpipe at the junction where it meets the cat, how does it look at the back where the tunnel ends ? that is narrow area... i got about 3-4mm clearance off the prop and maybe 10mm on the exhaust
     

Share This Page

  1. This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register.
    By continuing to use this site, you are consenting to our use of cookies.
    Dismiss Notice