Polo BT Build pictures

Discussion in 'Badger5' started by badger5, Jul 20, 2009.

  1. G60Dub

    G60Dub Forum Member

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    I just love the quality of the workmanship - Much respect Bill
     
  2. badger5

    badger5 Club GTI Sponsor and Supporter Trader

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    external gate just needs to vent back into the downpipe, and space in the polo is nigh on impossible so thats where it routed to.
     
  3. benny Forum Member

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    Awesome looking! That zircotec looks the biz! Does it lose it's colour over time, with the heat?

    :thumbup:
     
  4. badger5

    badger5 Club GTI Sponsor and Supporter Trader

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    the white turns into a cream colour over time..
     
  5. badger5

    badger5 Club GTI Sponsor and Supporter Trader

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    okies.. sundays update for ya.
    tired and going home now..

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    mocked up in place to check the boxed bulkhead section behind the turbo is correct with DP in position etc etc.. heatshielding will be attached to the inside face of this tomorrow when i weld it fully, paint etc etc

    :)

    A lot more heatshielding has been added to the scuttle panel both sides now since these pictures..
    turbo's on again for the moment to finalise oil drain on the car.

    At this stage its all about heat management
    such a small engine bay
     
  6. Stu__8vgti Forum Member

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    Looking really good, what's the estimated bhp of this?
     
  7. badger5

    badger5 Club GTI Sponsor and Supporter Trader

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    400bhp minimum tgt
     
  8. Stu__8vgti Forum Member

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    Christ that thing will go some then
     
  9. TurbTech Forum Junkie

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    Is the outside staying completely standard? Please say it is, oh how i'd love to have a wizz around in that for a day :)
     
  10. badger5

    badger5 Club GTI Sponsor and Supporter Trader

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    its wearing a polo cup kit so looks nice, but not boggo polo.
     
  11. GVK

    GVK Paid Member Paid Member

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  12. badger5

    badger5 Club GTI Sponsor and Supporter Trader

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    lol, sneak preview eh G?
     
  13. 16valver Forum Member

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    Sweet. Its going to be some sleeper.

    Does it have an LSD?
     
  14. badger5

    badger5 Club GTI Sponsor and Supporter Trader

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  15. badger5

    badger5 Club GTI Sponsor and Supporter Trader

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    appologies for picture quality- iphone in a dark w'shop

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  16. badger5

    badger5 Club GTI Sponsor and Supporter Trader

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    right.. an update... been too busy doing to post.. but a significant milestone achieved Sunday. It ran!

    It does'nt look like much difference in pictures probably, but there are litterally >100hours in this build.

    it runs tho! ;)

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    [YOUTUBE]http://www.youtube.com/watch?v=ZkSrs_j_OHY[/YOUTUBE]

    [YOUTUBE]http://www.youtube.com/watch?v=yLmU8V84zkU[/YOUTUBE]

    Fuel pump located where filter was, and filter located in engine bay now. Hooked up to get working, whilst the new stainless steel push conenct fittings are being made, then just swap out the temp pipes for the pukka ones. Sufficient to get it going and tested tho
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    some slight weaping from the oil filter sandwich plate outlet fittings to sort (tighten), and a small coolant dribble to also tighten, otherwise all look ok so far.

    first start of the key it fired up.

    few little finishing bits to do, and mapping of course. We are very nearly there finally.
    first map to flash into it tomorrow, so it knows its got bigger injectors and MAF, and we take it from there.

    Hoping for some dry conditions. :hide: as traction is going to be a non-starter
     
  17. 16valver Forum Member

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    Good work Bill :thumbup:
     
  18. badger5

    badger5 Club GTI Sponsor and Supporter Trader

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    pictures for you showing its new wheels on there etc
    runs now also..

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  19. sambo Paid Member Paid Member

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    Top job there Bill, should be a very happy customer
     
  20. 3hirty8ight Forum Member

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    Top work, looks stunning Bill.. Cant even see the intercooler! super slealth!

    What plugs are you running in this one? IK20's?
     

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